W14HH rail fastening system
The W14HH fastening system is meticulously engineered to accommodate heavy rail traffic, supporting an impressive maximum permissible axle load of 350 kN. , Widely adopted across global rail networks, including those in Europe, Asia, the Middle East, North America, and Latin America,.
Products Parameters
Technical Specification of W14HH Fastening system
- Ideal for heavy haul operations, this system is optimized for use with concrete sleepers on ballasted tracks.
- Capable of handling an axle load of up to 350kN,
- and supporting speeds reaching a maximum of 160km/h.
- The system boasts high longitudinal rail resistance, not less than 9kN,
- and electrical resistance is guaranteed at or above 5 kΩ.
- The SKL14R clips deliver a reliable nominal clamping force of 11.5 kN,
- with gauge adjustments possible within a broad range of ±10 mm.
- Additionally, for enhanced durability, an optional anti-abrasion pad can be integrated to significantly reduce fastener wear.
- All system components are conveniently pre-assembled at the sleeper manufacturing facility,
The complete W14HH fastening system for each sleeper is comprised of the following essential components:
4 pcs of robust screw spikes DHS35-161,
4 pcs of durable flat washers UIs7,
4 pcs of resilient rail clips SKL14R,
4 pcs of precise guide plates Wfp14K700R,
4 pcs of sturdy plastic dowels SDU25,
and 2 pcs of reliable rail pads Zw141/175/7.
The W14HH type rail fastening system is crafted specifically for heavy haul rail applications, capable of handling a maximum axle load of 350 kN.
A complete set includes 4 pcs of SKL14R rail clips, 4 pcs of DHS35 sleeper screws with UIs7 flat washers, 4 pcs of Wfp-12 700R guide plates, 4 pcs of SDU25 plastic dowels, and 2 pcs of Zw141/175/7 rail pads.
Technical Parameters
Part name |
Item |
Technical requirement |
Remark |
SKL14R clip |
Type |
Dia.14mm |
Application for different rail types |
Material |
60Si2Mn |
Chemical composition(%): C: 0.57, Mn: 0.75, Si: 1.73, Cr: 0.07P:≤0.015, S: ≤0.006 |
Finish |
Plain oiled, painting, or upon request |
500 hours salt spry test |
Hardness |
42-47HRC |
|
Fatigue life |
When clip spring deflection is 9.1mm, swing is 1.42mm, fatigue life is up to 3 million cycles without breaking. |
|
Standard refers to |
DIN17221, GB/T1222 |
|
DHS35-161 screw spike |
Type |
M24x161mm |
|
Grade |
Grade 5.6: 35# |
Tensile strength: ≥500Mpa Yield strength: ≥300Mpa Elongation: ≥20% Cold bending: 90 degree without crack |
Finish |
Plain oiled, oxide black, zinc plated, hot dip galvanized, Dacromet, Sherardizing |
500 hours salt spry test |
Standard refers to |
ISO898-1, UIC864-1, and NF F500-50 |
|
Flat washer ULS7 |
Type |
Uls7 |
|
Material |
Q235 |
|
Finish |
Plain oiled, Oxide black, Zinc plated, Hot dip galvanized, Dacromet, Sherardizing |
500 hours salt spry test |
Standard refers to |
EN10025, EN10139 |
|
Plastic dowel SDU25 |
Type |
For different sizes of screw spike |
|
Material |
Reinforced Nylon 6 (PA6) |
Density: 1.15g/cm3 Tensile strength: 66.3Mpa Elongation: 31.3% Melting point: 228ºC Insulation resistance: ≥2.8×1012Ω Hardness: ≥114HRR |
Color |
Black |
|
Guide plate Wfp14k 700R |
Type |
UIC54,115RE rail, and size as ordered |
|
Material |
Reinforced Nylon 6 (PA6+30%GF) |
Density: 1.39g/cm3 Tensile strength: 165Mpa Elongation: 3.5% Melting point: 226ºC Insulation resistance: ≥1.9×1012Ω Glass fiber content: 30-35% Hardness: ≥114HRR |
Color |
Black |
|
Rail pad Zw-141-175-7 |
Type |
UIC54, 115RE rail, and size as ordered |
|
Material |
TPE (Thermoplastic Elastomer ) |
Density: 1.09g/cm3 Tensile strength: 4.23Mpa Tensile Modulus: 2.97Mpa Melting point: 200-220ºC Shore hardness: ≥40D |
Color |
Black |