Heavy-Duty Rail Clamping Systems for Secure Track Stability Solutions

Product Details
Customization: Available
After-sales Service: a+
Warranty: 1-3year
Diamond Member Since 2024

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  • Heavy-Duty Rail Clamping Systems for Secure Track Stability Solutions
  • Heavy-Duty Rail Clamping Systems for Secure Track Stability Solutions
  • Heavy-Duty Rail Clamping Systems for Secure Track Stability Solutions
  • Heavy-Duty Rail Clamping Systems for Secure Track Stability Solutions
  • Heavy-Duty Rail Clamping Systems for Secure Track Stability Solutions
  • Heavy-Duty Rail Clamping Systems for Secure Track Stability Solutions
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Basic Info.

Model NO.
W30
Customized
Customized
Certification
ISO14001, ISO9001
Type
Clip
Material
65mn/60si2mn
Weight
0.78kg
Transport Package
Sea
Specification
All
Trademark
SUYU
Origin
China
HS Code
73029090
Production Capacity
3000000pieces/Year

Product Description

Product Details

Name

Clip-W30 Railway Fasteners System for Subway

Material

60Si2MnA

60Si2CrA

55Si2Mn

38Si7

Chemical composition(%)

C:0.56-0.64, Mn:0.60-0.90, Si:1.60-2.00, Cr:≤0.35, P:≤0.03, S:≤0.03

C:0.56-0.64, Mn:0.40-0.70, Si:1.40-1.80,Cr:0.70-1.00 P:≤0.03, S:≤0.03

C:0.52-0.60, Mn:0.60-0.90, Si:1.50-2.00,Cr:≤0.35 P:≤0.03, S:≤0.03

C:0.35-0.42, Mn:0.50-0.80, Si:1.50-1.80, P:≤0.03, S:≤0.03

 
Hardness
 

HRC 42-47

 
Fatigue life
 

 
5 millions cycles without breaking
 

 
Surface
 

Plain (oiled), Oxide black, color painting

Standard refers

 
GB/T 1222,DIN 17221
 
SKLSpring Clips / W Rail Clip Processing:


1. Raw Materials Inspection: Begin with a meticulous check of all incoming raw materials to ensure they meet the stringent quality standards required for optimal rail clip performance.
2. Cutting: Precision cutting of materials to exact specifications, laying the foundation for a high-quality manufacturing process.
3. Heating: Employ advanced heating techniques to prepare the materials for subsequent forging, ensuring uniform heat distribution.
4. Forging: Master the forging process to shape the materials into robust and resilient rail clips capable of withstanding the highest demands.
5. Quench: Implement a rapid quenching process to imbue the rail clips with enhanced strength and durability.
6. Temper: Precise tempering to relieve stress and improve flexibility, achieving the perfect balance of hardness and ductility.
7. Inspection and Testing: Conduct thorough inspections and rigorous testing to ensure each product excels in quality and performance.

Heavy-Duty Rail Clamping Systems for Secure Track Stability Solutions

1. We are dedicated to the manufacturing and supply of top-tier elastic rail clip products, tailored for exclusive railway usage. Crafted with premium-grade materials, these clips boast exceptional tensile strength and unrivaled resistance to corrosion. Additionally, we offer customization options to align with client-specific preferences, all at competitive pricing.

Renowned across the railway industry, the elastic rail clip guarantees superior clamping performance, ensuring secure installation and optimal track stability.

With the release of formerly patented technology from leading manufacturers Pandrol and Vossloh to the general market, SUYU collaborates with esteemed quality producers to deliver an economical selection of elastic rail clips, accommodating a variety of rail sections and uses, alongside the distinctive SKL tension clamp.

Exacting dimensional control, paired with the utilization of premium spring steel, ensures SUYU's elastic rail clips and fastenings consistently adhere to customer specifications and demands.

Our expertise allows us to manufacture elastic rail clips suitable for diverse toe load and axle load conditions, adeptly securing rails on wooden, steel, or concrete sleepers. We provide a broad range, with steel bar diameters from 12mm to 20mm, and flat toe clips for broad gauge tracks, supporting toe loads from 850kgf to 1100kgf.

Technical Specifications of the Elastic Rail Clip
Diameter Weight (Kg) Toe Load
12mm 0.18 200-400
14mm 0.30 400-600
16mm 044 500-700
18mm 0.60 800-1000
20mm 0.78 1100-1400

With a spring steel deflection of 9.1mm, the elastic rail clip achieves a remarkable fatigue life of up to 5 million cycles without failure.
Material: 60Si2MnA
Surface: Available in plain, black painting, or red painting options to suit diverse environmental requirements.
MOQ: 5000PCS
Packing: Delivered in secure plastic bags and wooden pallets, customizable to client's preferences for optimal convenience.

2. As the leading manufacturer and exporter of the SKL tension clamp, we provide solutions that ensure electric rail insulation. Ideal for maintaining rail alignment in both vertical and transverse dimensions, our clamps feature a comprehensive support system and an insulating clip that ensures a firm rail grip. Enhanced with elastically yieldable strips, our fixing equipment offers maximum stability.
Our boltable elastic rail clip is engineered for high permanent strength, perfect for concrete sleeper rail constructions. Available in diameters from 13mm to 15mm, including models SKL1, SKL2, SKL3, SKL12, SKL14, SKL21, SKL30, etc.

Diameter Type Weight (Kg)
13mm SKL1 0.49
13mm SKL3 0.53
13mm SKL12 0.53
13mm SKL14 0.505

Fatigue Property: Ensures longevity with a fatigue life of no less than 5 million cycles.
Loading Property: Under pressure ranging from 8-12KN, displacement remains between 9-12mm, showcasing resilience and reliability.
Material: 60Si2CrA
Surface: Offered in plain, black painting, or red painting to match various operational preferences.
MOQ: 5000PCS
Packing: Expertly packaged in durable plastic bags and sturdy wooden pallets, or customized according to our clients' specific requirements to ensure pristine product delivery.

We proudly stand as one of the approved manufacturers by China's Railway Ministry for elastic rail clips and other essential railway fasteners. Certified with ISO9001-2008 standards, our products are quintessential for seamless rail track assembly. They are renowned for their effortless fitment during track installation, allowing for easy and cost-effective maintenance. With robust durability, they promise an economical lifespan and swift replacement. Our elastic rail clips and fasteners have been trusted both in the domestic arena and international markets for numerous years.

In line with our 'Quality First' philosophy, SUYU is deeply committed to meticulous quality control management. We possess a comprehensive array of sophisticated inspection instruments, ensuring that every elastic rail clip product we manufacture meets the highest quality standards and aligns perfectly with our customers' expectations.

As a preeminent manufacturer headquartered in China, SUYU extends its expertise beyond rail fastening to produce a diverse range of railway fasteners. Our extensive product line includes track bolts, sleeper screws, rail anchors, rail joint bars, tie plates, rail clips, elastic rail clips, SKL tension clamps, rail shoulders, and more, catering to all your railway construction needs.

Heavy-Duty Rail Clamping Systems for Secure Track Stability SolutionsHeavy-Duty Rail Clamping Systems for Secure Track Stability SolutionsHeavy-Duty Rail Clamping Systems for Secure Track Stability SolutionsHeavy-Duty Rail Clamping Systems for Secure Track Stability SolutionsHeavy-Duty Rail Clamping Systems for Secure Track Stability SolutionsHeavy-Duty Rail Clamping Systems for Secure Track Stability SolutionsHeavy-Duty Rail Clamping Systems for Secure Track Stability SolutionsHeavy-Duty Rail Clamping Systems for Secure Track Stability Solutions

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